It offers a more cost-effective option by reducing the total investment cost without sacrificing from performance.
The die can be replaced without the need for an extra key for the standard promecams used in the machine.
Energy efficient motors are used. Low-maintenance, easy-to-maintain cylinders and hydraulic installations are used. Thus, the operation costs are lowered.
With its low price, it pays off for itself in a short time.
The controller has a 12” 2D touchscreen.
It can be used safely for many years thanks to its monoblock welded body
EASE OF USE
STRONG
This is the semi-automatic laser-based bending angle measuring device enables the user to determine the exact bending angle for press brakes by a built-in semiconductor laser with line optics and the 1/3” CMOS-camera together with strain gauges – and it works contactlessly.
The bending angle is measured by scanning the projection of the laser beam to the surface of the sheet metal with the CMOS camera. The angle between the laser and the viewing axis of the camera defines the correlation between the position of the line in the camera image and the angle between the sensor and the sheet metal. With a second sensor at the opposite site the bending angle is calculated.
It is mounted on the press brake under an angle of 45° to the die in a working distance of 160-300 mm below the die. It is moveable along the die manually (or automatically). Due to its mounting position the measuring range is 0° to 180°. For each measuring position there are 2 sensors needed.
The sensor accuracy is better than ±0.1°. The system accuracy is influenced by the control, the machine accuracy, the tools and the material. To increase the bending accuracy the sensors were calibrated after mounting. So, the mounting errors are reduced.
The result is a bending angle with a never seen precision just after one bending step regardless of if differences in material properties such as thickness or other.
Standard Specifications
Optional Specifications
It is very easy to install as it is installed and removed from the promecam system to which the upper mould is attached.
It is used by fixing to the upper jaw.
Thus, it ensures that every point of the bent part is at an equal bending angle.
Automatic skid lubrication system extends the life of the machine's skidding system; The oil in the automatic lubrication unit reservoir provides lubrication of the desired area through the grease pump, distributor and hoses in certain periods.
Thus, it ensures that every point of the bent part is at an equal bending angle.
Ermaksan’s robotic press brake solutions take metal fabrication to the next level by seamlessly integrating advanced robotics with high-precision press brakes. This integrated system automates the entire bending cycle, from precise picking and bending to depositing sheet metal, effectively reducing manual handling and significantly boosting productivity and consistency.
Our robotic systems enable high-speed, repeatable bending processes, enhancing both quality and throughput. Designed for flexibility, Ermaksan’s robotic press brakes cater to a wide range of metal fabrication needs, ensuring precision while minimizing operator intervention. They also improve safety by reducing manual handling on the production floor.
Why Choose Ermaksan’s Robotic Bending Systems?
Streamline Your Bending Process with Ermaksan
Our robotic press brakes combine precision with automation to optimize your bending operations. By automating the entire bending cycle, Ermaksan’s solutions improve speed, accuracy, and overall performance, driving both productivity and flexibility.
Elevate your metal fabrication processes today with Ermaksan’s robotic press brake solutions—the future of automated metal bending technology.
If the object is moved out of the way, the jaw continues to move. Height adjustment is done manually.
The controller can be easily moved up and down, left and right, forwards and backwards, providing a comfortable working environment for the operator.
The IRIS Plus consists of a laser transmitter and receiver set mounted on the top beam of the press brake. The receiver unit includes a high-speed digital camera and image data processing system. This important device successfully performs real-time angle measurement and correction for the most demanding applications.
The first advantage of this system is allowing the bending of complex shapes easily and accurately within view, especially Z-bends or narrow parts. Complete quality control is possible with this system without any additional time and with maximum accuracy and reproducibility.
KEBA KeMes A200 device procures to see the angles that it measures, on your controller’s screen while communicating with it’s smart Bluetooth USB dongle. It is located on punch easily by the help of the magnets which are inside of it. Device calculates the current angle while bending under favor of lasers which are spreads on a single source. KeMes A200 is easy to use and it has 2 mods which names are “Machine” and “Manual” can make optionally single measurement, continuous measurement and automatic measurement which is called “Machine” mod. The aim of machine mod is analyzing upper beam movements. It can be charged with USB cable and its adapter and its battery life is about 6 hours.
ErTouch controller instantly shows data that is received from sheet with the aid of KEBA integration. After bending is over, ErTouch offers chance to enter correction angles by comparing the angle measured by KeMes A200 and the angle programmed by user. This devices measurement range is between 30° and 150° and its measurement precision is ±0.2°. It has 162 mm width, 48.5 mm height, 15.3 mm depth and measurement results is shown on its high-contrast OLED display.
Standard Specifications
Optional Specifications
Standard Specifications
Optional Specifications
Discover the next generation of sheet metal bending with Ermaksan’s press brakes, seamlessly integrated with advanced cobot solutions. These cobot-powered systems manage material feeding, positioning, and secure holding, enabling precise and efficient bending processes. This integration enhances productivity, simplifies complex tasks, and optimizes production workflows, saving valuable time and resources.
Designed for modern manufacturing, our cobot-integrated press brakes offer flexible, efficient solutions—even for intricate bending requirements. Featuring an intuitive, user-friendly interface, these cobots are easy to program and require minimal training. Setting up a bending sequence is as simple as placing the cobot in free-drive mode: the operator guides the cobot through each step while the software records the precise movements and speeds.
A unique feature of our cobots is the two control buttons on the 6th axis, where the vacuum holder is located. By pressing these buttons, the operator can move the robot manually, guiding its trajectory without needing a teach pendant or specialized software knowledge. The cobot’s sensors respond to the force applied by the operator, allowing easy, hands-on teaching of the bending path. This approach removes the need for conventional programming, making automation accessible to all users. Manual operation can also be resumed anytime without requiring major adjustments.
The system is CE-compliant and can operate safely alongside the operator without light or safety barriers, as the robot stops immediately upon any impact. Ermaksan’s cobot-integrated press brakes bring flexibility, cost-efficiency, and optimized performance to your manufacturing operations, empowering you to elevate productivity with ease.
Choosing a cobot-integrated bending system allows you to enjoy the benefits of automation without the significant upfront costs and safety requirements associated with traditional robotic cells.
In order to facilitate work processes and prevent errors, the programme is loaded automatically by reading the code from the sheet or anywhere else. Thus, your production times are reduced and your productivity increases.
ALL INTEGRATED
Integrate your machine data with your MES and ERP applications.
ALL THE DATA
Record your machine historic performance data. Track your machine Job and Operator performance.
ALL THE MACHINES
Enable all your production line to be monitored. Retrofit you existing machines to our Industry 4.0 platform.
ANY WHERE
Monitor and track machine performance over the flexible easy to use WEB interface from any where
ANY TIME
Reach your machine performance data any time you like.
Generates a trend graph by compiling the operational information of the machine. Operation performance for the previous week may be monitored.
Indicates all the details of the work done, and information such as how long it did take the operator to complete which work and in what way.
Collects all the information during the stand-by, production and preparation processes to generate a general productivity chart.
It shows the instantaneous data of the operational elements of the machines as trend graph.
You may monitor your machines in different fields from a single screen.
This provides the lists of the operational and non-operational machines on the field and the summary of their operation.
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