EPL 3/5 AXIS PLASMA
HIGH CUTTING QUALITY
The XPR series integrates cutting-edge technology with advanced cutting processes to deliver next-generation X-Definition™ quality. Whether cutting black sheet metal, stainless steel, or aluminum, the XPR takes HyDefinition™ cutting quality to new heights, ensuring superior precision and excellence in every cut.
LONG-TERM SAVINGS
With advanced power supply technology and real-time system feedback, our cutting machines automatically adjust to optimize performance and extend the life of consumables. This proactive approach ensures that inefficiencies are addressed immediately, leading to significant long-term savings on both operational costs and maintenance.
LOW ENERGY CONSUMPTION
Designed with energy efficiency and minimal resource use in mind, our cutting machines maximize productivity and savings while minimizing environmental impact. By focusing on reducing energy consumption, we ensure that our equipment not only performs efficiently but also contributes to a more sustainable future.
EASY OPERATION
Our system simplifies operation by automatically setting and controlling optimized cutting parameters with just a single step. This approach ensures consistent, high-quality results and minimizes the need for operator intervention, streamlining your workflow and enhancing efficiency.
LOW OPERATING COST
Achieve over 40% longer consumable life and reduce operating costs by more than 50%. Our advanced technology not only extends the lifespan of your consumables but also significantly cuts down on overall operational expenses, providing you with exceptional cost-efficiency and value.
FLEXIBLE SOLUTIONS
Our system provides versatile solutions tailored to your needs, accommodating various automation requirements while ensuring ease of use for operators. Its adaptable design allows for seamless integration with automated processes, enhancing both flexibility and user convenience.
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Cutting Station
Kesim İstasyonu
I-CUT PLATE + PIPE + PROFILE
I-CUT PLATE + PIPE + PROFILE
In addition, it optionally cuts pipes between 100 - 600 mm. In pipe cutting, there is a wide application area in structures such as tanks, pipelines, power plants.
It is designed to meet the sector's pipe cutting needs on steel construction in the best way.
These machines have a wide range of uses such as construction sector, defense and machinery industries.
I-CUT PLATE + PIPE
I-CUT PLATE + PIPE
In addition, it optionally cuts pipes between 100 - 600 mm. In pipe cutting, there is a wide application area in structures such as tanks, pipelines, power plants.
It is designed to meet the sector's pipe cutting needs on steel construction in the best way.
These machines have a wide range of uses such as construction sector, defense and machinery industries.
I-CUT PLATE
I-CUT PLATE
The wide-base software for plasma and the user-friendly CNC controller provide great convenience for the operator.
R&D engineering studies have been meticulously applied in the main body and movable bridge of the EPL plasma cutting machine, which ensures high cutting quality.
The EPL Plasma Series is the machine with the most ideal consumable consumption on the market. Ermaksan in consumables and spare parts; Hypertherm offers its customers very special price advantages in materials.
TRUE BEVEL + TRUE HOLE + BEVEL PIPE + BEVEL PROFILE
TRUE BEVEL + TRUE HOLE + BEVEL PIPE + BEVEL PROFILE
It also optionally cuts pipes between 100 and 600 mm. In pipe cutting, there is a wide application area in structures such as tanks, pipelines, power plants. It makes angled cuts with 5 axis cutting heads.
It is designed to meet the sector's pipe cutting needs on steel construction in the best way. These machines have a wide range of uses such as construction sector, defense and machinery industries. True Hole™ technology for carbon steel is only available on the XPR 300 and HPR XD® plasma systems with automatic gas console.
The patented True Hole™ technology developed for carbon sheet metal is a specific combination of optimized cutting parameters for different hole sizes and material thicknesses. True Hole™ technology completely eliminates angles and distortions in the holes.
With True Hole, you get more consistent part design dimensions,™ which means less secondary operations are required. Compared to other plasma systems on the market, True Hole™ technology provides up to 50% improvement in cylinder holes drilled in carbon steel.
TRUE BEVEL + TRUE HOLE + BEVEL PIPE
TRUE BEVEL + TRUE HOLE + BEVEL PIPE
In addition, it optionally cuts pipes between 100 - 600 mm. In pipe cutting, there is a wide application area in structures such as tanks, pipelines, power plants. Construction in profile cutting, defense. It makes angled cuts with 5 axis cutting heads.
True Hole™ technology for carbon steel is only available on the XPR 300 and HPR XD® plasma systems with automatic gas console. The patented True Hole™ technology developed for carbon sheet metal is a specific combination of optimized cutting parameters for different hole sizes and material thicknesses.
True Hole™ technology completely eliminates angles and distortions in the holes. With True Hole, you get more consistent part design dimensions,™ which means less secondary operations are required.
Compared to other plasma systems on the market, True Hole™ technology provides up to 50% improvement in cylinder holes drilled in carbon steel.
It is designed to meet the sector's pipe cutting needs on steel construction in the best way. These machines have a wide range of uses such as construction sector, defense and machinery industries.
TRUE BEVEL + TRUE HOLE
TRUE BEVEL + TRUE HOLE
In pipe cutting, there is a wide application area in structures such as tanks, pipelines, power plants. Construction in profile cutting, defense. It makes angled cuts with 5 axis cutting heads. True Hole™ technology for carbon steel is only available on the XPR 300 and HPR XD® plasma systems with automatic gas console.
The patented True Hole™ technology developed for carbon sheet metal is a specific combination of optimized cutting parameters for different hole sizes and material thicknesses. True Hole™ technology completely eliminates angles and distortions in the holes.
With True Hole, you get more consistent part design dimensions,™ which means less secondary operations are required. Compared to other plasma systems on the market, True Hole™ technology provides up to 50% improvement in cylinder holes drilled in carbon steel.
It is designed to meet the sector's pipe cutting needs on steel construction in the best way. These machines have a wide range of uses such as construction sector, defense and machinery industries.
IHT M4000 CAP
IHT M4000 CAP
The robust M 4000 CAP system offers non-contact, accurate and fast clearance checking for oxy-fuel cutting machines, which can achieve high-quality dry cuts thanks to the built-in IHT quality.
It consists of a Linear Drive Body Cover, a Guide Rail (available in three different lengths) and a Control unit Cover with a built-in capacitive sensor system and motor controller . A ring electrode measures the opening to a metallic workpiece.
The Linear Drive Cable carries the power, CNC data signals and settings from the remote control potentiometer.
STRAIGHT PIPE CUTTING
PROFİL VE BORU KESİM
IMPRESSIVE SOLUTIONS FOR TUBE CUTTING...
Ermaksan has designed EPL Plasma series to cut tubes from 50 to 400 mm in diameter precisely with its tube cutting technology. Cuts profiles between 100 and 600 mm. Tube cutting has a wide range of application such as tanks, pipe lines, power plants, etc. Profile cutting is used for construction, defence industries, and it provides angled cuts with the 5-axis cutting head provided optionally if desired.
It is designed to meet the tube cutting requirements of the industry on steel construction in the best way. These machines are used in a wide range from construction industry to defence and machinery industries.
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Rotary Tube ProTM provides a complete design and cutting solution for tube and pipe parts without the need for 3D CAD experience. Using standard parameters, tubes and branches can be easily identified within the software interface. Side wall silhouettes can be added from CAD or from a list of pre-defined shapes.
- Sensitive and qualified cuts with Hypertherm XD® plasma source
- Meeting the high speed plasma cutting standards with impeccable filtration system thanks to inner pipe suction design.
- High precision for edge cuts and round cuts with the milled teeth helical rack and pinion.
- Manual support system that provides 50 – 400 diameter pipe cuts.
- Advanced Height control unit designed for plasma cutting.
- A design that protects mechanical parts from fumes or impacts.
- EDGE Connect CNC control unit is easy to use and efficient
- Sofware Rotary TubePro Cad/Cam
- Marking speciality
- Feature of returning backward and continue to cut where ever needed.
- Large utilization area like tank manufacturing, pipe line etc.
Rotary Tube ProTM supports almost all tube cutting machine brands, including stand-alone units and cutting table add-ons. The software supports bevel cutting as a standard feature and bevel cutting as an optional module.
TRUE HOLE
TRUE HOLE
Patented True HoleTM technology which was developed for carbon sheet, is a specific combination of cutting parameters which were
optimised according to different hole sizes and material thicknesses.
With True HoleTM, you acquire more consistent part dimensions and hence you need fewer second operations.
When this technology is compared with other plasma systems in the market, it provides enhancement in quality up to 50% in cylinder
holes opened on carbon steel.
How is True Hole Technology obtained?
Achieved with EDGE® Connect Controller, Ermak THC, HPRXD®, XPR, Automatic gas system and ProNest® nesting software and well-matched cutting table.
True HoleTM technology of Hypertherm is a special combination of cutting parameters optimised for every single material thickness and hole dimensions
- Performed gas type
- Gas flow
- Amper
- Drilling method
- Input/output technique
- Cutting speed
- Timing
ERMAK THC
ERMAK THC
- Superior cutting quality and ideal consumables life with arc voltage sampling and control.
- Up to 80 % increases in parts per hour production by minimizing cut to cut cycle time.
- Ultimately strong mechanics under 2 years warranty.
- Easy to use human machine interface for under one minute fast job adjustment.
- Performance advantages are achievable with minimal operator input, eliminating the need for extensive training and allowing you to get the best performance across any shift with any operator at any plant.
Electric Panel
Elektrik Panosu
ELECTRIC PANEL
ELEKTRİK PANOSU
Power Supply Unit
Güç Kaynağı
HYPERTHERM XPR170 POWER SOURCE
HYPERTHERM XPR170 GÜÇ KAYNAĞI
Widest versatility expands capabilities
Industry leading cut quality–X-Definition The XPR advances HyDefinition® cut quality by blending new technology with refined processes for next generation, X-Definition™ cutting on mild steel, stainless steel and aluminum.
- Superior stainless steel cut quality
- Consistent ISO range 2 results on thin mild steel and extended range 3 cut quality on thicker mild steel and stainless steel
- Superior results on aluminum using Vented Water Injection ™ (VWI)
Optimized productivity and reduced operating costs
- Significantly lower operating costs than previous generation technology
- Dramatic improvement in consumable life on mild steel applications
- Thicker piercing capability than competitive plasma systems
Engineered system optimization and ease of use
- Ramp down error protection significantly increases realized consumable life
- Automatic system monitoring and specific troubleshooting codes for improved maintenance and service prompts
- EasyConnect™ torch lead and one hand torch-to-receptacle connection for fast and easy change‑outs
- QuickLock™ electrode for easy consumable replacement
- WiFi in the power supply can connect to mobile devices and network mode for multiple system monitoring and service
| Mild steel | mm | inches |
|---|---|---|
| Production pierce capacity (air shield gas) | 35 | 1-3/8 |
| Enhanced pierce capacity (argon-assist shield gas)* | 40 | 1-9/16 |
| Severance | 60 | 2-3/8 |
| Stainless steel | ||
| Pierce capacity | 22 | 7/8 |
| Severance | 38 | 1-1/2 |
| Aluminum | ||
| Pierce capacity | 25 | 1 |
| Severance | 38 | 1-1/2 |
* Argon-assist technology for thicker piercing is available with CorePlus, VWI and OptiMix gas consoles.
HYPERTHERM XPR300 POWER SOURCE
HYPERTHERM XPR300 GÜÇ KAYNAĞI
Widest versatility expands capabilities
Industry leading cut quality–X-Definition The XPR advances HyDefinition® cut quality by blending new technology with refined processes for next generation, X-DefinitionTM cutting on mild steel, stainless steel and aluminum.
- Consistent ISO range 2 results on thin mild steel and extended range 3 cut quality on thicker mild steel and stainless steel
- Superior results on aluminum using Vented Water InjectionTM (VWI)
Optimized productivity and reduced operating costs
- Significantly reduced operating costs than previous generation technology
- Increased cut speeds on thicker materials
- Dramatic improvement in consumable life on mild steel applications
- Thicker piercing capability than competitive plasma systems
Engineered system optimization and ease of use
- Ramp down error protection significantly increases realized consumable life
- Reduces the impact of catastrophic electrode blowouts which can damage the torch at high current levels
- Automatic system monitoring and specific troubleshooting codes for improved maintenance and service prompts
- EasyConnectTM torch lead and one hand torch-to receptacle connection for fast and easy change-outs
- QuickLockTM electrode for easy consumable replacement
- WiFi in the power supply can connect to mobile devices and network mode for multiple system monitoring and service
| Mild steel | mm | inches |
|---|---|---|
| Production pierce capacity (air shield gas) | 45 | 1-3/4 |
| Enhanced pierce capacity (argon-assist shield gas)* | 50 | 2 |
| Severance | 80 | 3-1/8 |
| Stainless steel | ||
| Pierce capacity | 38 | 1-1/2 |
| Severance | 75 | 3 |
| Aluminum | ||
| Pierce capacity | 38 | 1-1/2 |
| Severance | 50 | 2 |
* Argon-assist technology for thicker piercing is available with CorePlus, VWI and OptiMix gas consoles.
Safety
Güvenlik
EMERGANCY STOP CABLE AROUND THE GANTRY
KÖPRÜ ETRAFINDA GÜVENLİK KABLOSU
LIGHT BODYGUARD
IŞIKLI KORUMA PANELİ
BODYGUARD CAAF
KAFESLİ KORUMA
WATER TABLE
SULU TABLA
PORTAL TABLE
PORTAL TABLA
It is suitable for use in heavier jobs by fixing the machine rails and body to the ground.
COMPACT TABLE
KOMPAKT TABLA
Thus, the appearance becomes more compact and the machine is easier to transport.
Air conditioning
Klima
ELECTRIC PANEL COOLER
ELEKTRİK PANEL SOĞUTUCUSU
Controller
Kontrolör
Cutting Table
Kesim Tablası
HYPERTHERM EDGECONNECT TC CONTROLLER
HYPERTHERM EDGECONNECT TC KONTROLÖR
New with EDGE® Connect CNC
- Hypertherm’sPhoenix® version10CNCsoftware
- Microsoft Windows10 embedded operating system
- ProNest® CNC automatic nesting with process optimization
- Internal Program mable Logic Controller (PLC) and software based operator’s console that enable unique cutting machine features
- EtherCAT machine interface for easy connectivity and superior motion
- Integrated 495 mm projected capacitive touch screen available on some models
Easy to Use
Hypertherm’s proprietary Phoenix software is common across the entire family of CNCs. This software is designed specifically for the X-Y and bevel cutting market. Through years of cutting experience, Hypertherm® engineers have learned the critical parameters to achieve superior cut quality on every part.
Phoenix CNC software improves cut quality and productivity by delivering our expertise directly to your factory, making it as if you have your best operator on every shift.
- Using the patented CutPro® Wizard, even new operators can be ready to cut production parts in less than five minutes
- On-screen Software Operator’s Console (SoftOpCon) for easy setup and operation of cutting station and manual motion
- One touch access to supporting documentation including cutting optimization tips, consumable change instructions and diagnostic tools in multiple languages
- Integrated communications with plasma and torch height control systems deliver automated and expert control using installed factory or custom cut charts
- Custom cut chart scan be created and controlled in the part program or made available to the CutPro Wizard
- Configurable Watch WindowsTM enable on-screen real-time monitoring of key process performance parameters while cutting
Marking Pen
Markalama Kalemi
MARKING PEN
MARKALAMA KALEMİ
Motor
Motor
MITSUBISHI DIGITAL AC SERVO MOTOR
MITSUBISHI DIGITAL AC SERVO MOTOR
Oxygen Cutting
Oksijen Kesim
OXY CUT ±45° MANUAL ANGLE CUTTING APPARATUS
OXY CUT ±45° MANUEL AÇI APARATI
Plasma Gas Console
Plazma Gaz Konsolu
VWI GAS CONSOLE
VWI GAZ KONSOLU (OTOMATİK)
In non-ferrous materials, especially aluminum, the edges are steep, the angulation problem is low and the surface finish is excellent.
OPTIMIX GAS CONSOLE
OPTIMIX GAZ KONSOLU (OTOMATİK)
CORE CONSOL
CORE KONSOL
This is delivered through a new N2 HDiTM process that prevents the mixing of air into the plasma gas, creating an improved, brighter edge finish.
Plasma Manual Angle Apparatus
Plazma Manuel Açı Aparatı
STANDARD BRIDGE MANUAL ± 45° ANGLE CUTTING APPARATUS
STANDART KÖPRÜLÜ MANUAL ±45° AÇILI KESİM APARATI
Users cannot cut full width with angle cutting.
EXPANDED BRIDGE MANUAL ± 45° ANGLE CUTTING APPARATUS
GENİŞLETİLMİŞ KÖPRÜLÜ MANUAL ±45° AÇILI KESİM APARATI
In this case, the machine can cut the sheet that can be cut to the maximum dimensions of full width and length.
Plasma Feature
Plazma Özelliği
PLATE ALIGNMENT FEATURE
PLAKA HİZALAMA ÖZELLİĞİ
POINT LASER LIGHT FEATURE
NOKTA LAZER IŞIĞI ÖZELLİĞİ
At the same time, this plate gives us a huge advantage in alignment.
RETURN FEATURE
GERİ DÖNÜŞ ÖZELLİĞİ
METRIC AND INCH FEATURE
METRİK VE İNÇ ÖZELLİĞİ
NETWORK INTERFACES AND USB PORT FEATURE
AĞ ARA YÜZLERİ VE USB PORTU ÖZELLİĞİ
Thanks to the USB ports, program installation can be made to the machine.
AUTOMATIC CUTTING HEIGHT CORRECTION SOFTWARE
OTOMATİK KESİM YÜKSEKLİK DÜZELTME YAZILIMI
It is combined with the use of software and electronic parts.
Reducer
Redüktör
NEUGART PLANET TYPE REDUCER
NEUGART PLANET TİP REDÜKTÖR
3 AC Brushless Servo motors of American/German/Japanese origin in accordance with CE and CSA standards, and high performance gapless planetary type gearbox are used, including double drive synchronous in Y Axis and single in X axis.
Sheet Cutting Software
Sac Kesme Yazılımı
DESIGN2FAB® SOFTWARE
DESIGN2FAB®
ROTARY TUBE PRO™ SOFTWARE
ROTARY TUBE PRO™
An easier way to design and cut tubes
Rotary Tube Pro™ offers a complete design and cut solution for tube and pipe parts in mechanized cutting applications including plasma, laser, and oxyfuel. There is no 3D CAD experience required. Tubes and branches are easily created using parametric input. Side‑wall cut outs can be selected from a list of pre-defined shapes, or added from CAD. And, if necessary, users can import 3D CAD files. This flexibility allows fabricators and manufacturers to work more efficiently, boost productivity, and reduce operating costs.
In addition, Rotary Tube Pro supports virtually all brands of tube cutting machine, including stand-alone units and cutting table add-ons. It supports perpendicular cutting as a standard feature and bevel cutting as an optional module.
Standard feature highlights:
- Cut process support for plasma, and oxyfuel
- Part creation and development
- Automatic nesting
- Common line cutting
- SureCut™ technology capable including True Hole®
- Reporting with detailed job information
- Simplified costing
- Output with advanced post-processor
- Bevel cutting option
PRONEST® SOFTWARE
PRONEST®
Material cost savings
ProNest CAD/CAM part nesting software for advanced mechanized cutting is designed to supercharge your cutting operation, helping you achieve greater automation, efficiency, and profitability. Brought to you by the cutting experts at Hypertherm Associates, ProNest can optimize performance for plasma,and oxyfuel cutting machines. More than just a nesting software, ProNest includes powerful features to help manage your entire cutting operation. You’ll be able to quote jobs, manage work orders, and monitor machine status, all in one
place.
Optimized for XPR and HPR XD Series
ProNest is engineered in close alignment with Hypertherm’s world-famous XPR® and HPR XD® plasma systems. This advanced integration ensures that you get the absolute best in cut quality, productivity, and efficiency, pushing your machine's capabilities to the highest level.
MATERIAL COST SAVINGS
Powerful, high yield nesting reduces your material costs and increases profitability.
EASE OF USE
Incredibly easy to learn and use, with intuitive screens, and a wide variety of helpful features.
BREAKTHROUGH TECHNOLOGIES
ProNest is the only software that provides full support for our Sure-Cut™ technologies including True Hole®, Rapid Part™, and PlateSaver™ which are delivered automatically without operator intervention, and True Bevel™ which greatly reduces bevel set up time.
INCREASED PRODUCTIVITY
Modules like Common Line Cutting and Chain and Bridge Cutting can increase efficiency, and reduce cutting time and consumable wear.
UNLIMITED TECHNICAL SUPPORT
Unlimited access to technical support, training, and software updates is included with your purchase.
CONNECTED SYSTEMS
Allows integration to your existing business systems to deliver and access manufacturing data in real-time.
Plasma Pipe Cutting
Plazma Boru Kesme
ELECTRIC PANEL / PLATFORM
ELEKTRİK PANOSU / KÜRSÜLÜ
HYPERTHERM HPR400 XD POWER SUPPLY UNIT
HYPERTHERM HPR400 XD GÜÇ KAYNAĞI
INCREASED PARTS PER HOUR
HyPerformance Plasma systems provide faster cut speeds to produce more parts per hour. Hypertherm’s patented PowerPierceTM technology makes it possible to cut thicker than ever before and replace slowercutting technologies such as oxyfuel. HyPerformance Plasma’s superior quality and consistency maximize the number of parts produced per hour by minimizing time-consuming secondary operations.
DO MORE WITH LESS POWER
HyPerformance Plasma enables extremely high cutting speeds per amp with less cutting current than other plasma solutions on the market.
LONGER CONSUMABLE LIFE
LongLife® and PowerPierceTM technologies significantly increase consumable life and reduce your cost per part. Hypertherm consumables are manufactured with the highest quality standards to ensure consistently longer life.
DO MORE WITH LESS POWER
Patented consumable designs enable industry-leading cutting speeds and robust production piercing using lower amperage levels. HyPerformance Plasma enables extremely high cutting speeds per amp with less cutting current than other plasma solutions on the market. Hypertherm’s power supplies are designed to be extremely efficient in their use of electricity, enabling lower electrical expense and a reduced impact on the environment.
HPR400XD® OPERATING DATA
| MILD STEEL CUT CAPACITY | ||
|---|---|---|
| Dross free | 38 mm | (1-1/2”) |
| Production pierce | 50 mm | (2”) |
| Maximum cutting capacity | 80 mm | (3/2”) |
| STAINLESS STEEL CUT CAPACITY | ||
| Production pierce | 45 mm | (1-3/4”) |
| Maximum cutting capacity | 80 mm | (3,2”) |
| ALUMINUM CUT CAPACITY | ||
| Production pierce | 45 mm | (1-3/4”) |
| Maximum cutting capacity | 80 mm | (3,2”) |
POWER SOURCE AND CHILLER
The addition of pump motor drives, fans, and eliminates the effect of frequency on the cooling water flow.
POWER SUPPLY
- Self calibrating current control for better current adjustment.
- High power element/ productivity
- Low fluctuation on exit current for lower arc voltage lapse and more stable plasma arc.
- Serial communication port on CNC for system surveillance.
- CAN serial communication between main modules for system stability.
- Long distance surveillance feature if CNC is connected to network.
MANUAL GAS CONSOLE
- Provides HyDefinition cutting quality with LongLife Technology.
- Compensates for changes in the incoming gas pressure.
- Continuously measures and adjusts the flow of gas.
TORCH
Quick disconnect torch reduces installation time.
OXYCUT - OXY-FUEL CUTTING SYSTEM
OXY-FUEL KESİM SİSTEMİ
Using a single software solution to program for plasma, laser, waterjet, and oxyfuel machines can result in:
- Reduced cost of software ownership (upgrade charges, maintenance fees, etc)
- Reduced employee (programmer) training requirements
- Reduced business risk by making it easy for any employee to program any cutting machine using a single software product
- Increased flexibility allowing NC output for alternate cutting processes during a machine failure
ProNest assists companies that cut parts by providing the above benefits and delivering programming capability for virtually all plasma,
laser, waterjet, oxyfuel and punch combination machines, regardless of machine brand or model. ProNest, ProNest LT & ProNest LTS oxy-fuel process support overview ProNest offers complete support for the oxyfuel cutting process. Pro-Nest also supports virtually all brands of these machines, regardless of manufacturer.
The following is an overview of the oxyfuel-specific capabilities you’ll find in ProNest. Note that some machine manufacturers have their
own naming convention for a number of the capabilities listed below. Please contact us with any questions you have concerning machine
support not listed.
- Bridge cutting
- Bevel support
- Multi-head support with fixed and variable spacing
- Plate cropping
- Plate machine support for plate processing machines, including spindle processes
- Process parameters
- Material type, thickness, grade and class-based process parameters including advanced kerf and feedrate commands, piercing, etc
- Material type and thickness-based lead parameters including various lead styles (lock, edge start, etc.), angles, extensions and over-travels
- Automatic and interactive separations for part, plate, and pierce spacing
- User defined variables–numerous parameter configurations
- Skeleton cut-up
5-AXIS CUTTING HEAD
5 EKSEN KESİM KAFASI
Automatic angle adjustment provides time saving to the operator and removes the issues which could be caused by operator errors.
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| Cutting head moves up and down with Z axis right and left with x axis. |
Can move totally +-50 and 60O degrees at A axis. |
Can move totally +-50 and 60O degrees at B axis. |
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| 25 mm Mild Steel | 25 mm Mild Steel | 25 mm Mild Steel |
Machine Options
Makine Opsiyonları
PLATESAVER
PLATESAVER
As part of the SureCut™ technology, PlateSaver™ provides a significant increase in plate savings and profitability.
The enhanced arc stability of the XPR™ X-Definition® plasma allows for shorter cable lengths and closer insertion of parts while quickly stabilizing the plasma torch arc. PlateSaver technology enables the use of new, special-purpose inputs/outputs to the CAM software when scheduling jobs for XPR-equipped machines. Adjusts cable length, style and position, and preserves part quality while using movable drilling to minimize part separation.
Primary advantage
- Lower cost per part due to increased material use
Other advantages can be:
- Less time spent loading and downloading plates
- Less inventory and inventory management
- Reduced carbon footprint thanks to the use of less black sheet metal
Placement with PlateSaver technology
PlateSaver™ is most effective when placing square or rectangular parts, and least effective when placing circular parts . Therefore, depending on your piece mix, PlateSaver will have a huge impact on your material usage . The following example shows square pieces that produce an improvement as high as 14 percentage points:
For jobs involving a mix of differently shaped parts, PlateSaver will achieve an average improvement of 3 percentage points, which is again an impressive rate, and offer significantly lower annual material savings, lower cost per part and higher profitability:
Technical specifications
- Black sheet only, for use with X-Y cutting
- Applies to selected material thickness between 13 mm and 32 mm and suitable plasma treatment combinations
- Requires XPR™ X-Definition® plasma system with convenient CAM software and CNC software
- important: the technique of moving drilling can create a safety problem due to more sparks and spray from hot gases; appropriate precautions must be taken to prevent personal injury, fire or equipment damage.
SURECUT
SURECUT
SureCut technology is available as a combination of Hypertherm's products, such as automation systems, CNCs, and CAM software.
Material type, thickness, cutting type, ampere levels, gas selection and many other factors have an impact on system settings.
An experienced operator can choose the right settings, but in any case the process is based on a bit of trial/error. SureCut saves time by eliminating this trial/error process. Automatically increases productivity exponentially with minimal operator intervention.
The benefits offered by SureCut Technology include: True Hole for bolt-ready holes, True Bevel® for simplifying the process of cutting beveled ™ edges, Rapid Part for significantly reducing cut-cut cycle time and Remote Help® for real-time fault detection™.
RAPID PART
RAPID PART
Achieve greater efficiency by reducing the cut-to-cut cycle time. Rapid Part™ controls and optimizes every step in the plasma cutting process without the need for operator intervention, allowing you to focus on your business and customers.
- Increases the number of hourly parts production by up to 100%.
- Automatically reduces cut-to-cut cycle time without requiring operator intervention.
Less cut-to-cut cycle time means more efficiency
- When a 20.3 cm flange is cut, more than half of the time that passes after the operator presses the "go" button is spent on movement between the cuts when competing THCs are used.
- Rapid Part technology, part of Hypertherm's SureCut™ technology, reduces cut-to-cut cycle time by up to 80% and cutting time for each part by up to 50%.
HYPERTHERM XPR460 POWER SOURCE
HYPERTHERM XPR460 GÜÇ KAYNAĞI
Part of the Hypertherm XPR® family, the XPR460 delivers the most consistent cut quality, thicker cutting capability, and faster cutting speeds in its class increasing productivity and lowering operating costs.
Widest versatility expands capabilities
- Provides superior cutting versatility for mild steel, stainless steel, and aluminum
- Offers the widest range of cutting power for various metals and thicknesses
- Delivers high-quality, consistent cutting on imperfect metal surfaces, including paint and rust
Optimized productivity drives lower operating costs
- Maximum power optimizes productivity by delivering higher cut quality, thicker cutting capability, and faster cutting speeds
- Argon-assist technology enables piercing and edge-starting on the thickest mild steel and stainless steel
- Cuts with oxygen up to 460 amps, delivering the best cutting outcomes on mild steel
- Exclusive Arc Response Technology™ intervenes in adverse events to preserve consumable life and prevent torch damage
Precision cutting reduces secondary operations
- Delivers excellent part-to-part consistency over consumable life from the first cut to the last
- Provides a smooth surface, low angularity, and minimal to no dross for clean parts off the table
- XPR embedded technology improves 45° bevel cut quality on thick material making the welding process more efficient
- Exclusive SureCut™ technology delivers improved outcomes by automatically embedding advanced cutting capabilities into our plasma cutting process
| Mild Steel | mm | inches |
|---|---|---|
| Production pierce capacity | 50 | 2 |
| Enhanced pierce capacity (argon-assist piercing)* | 64 | 2.5 |
| Production severance | 90 | 3.5 |
| Enhanced severance (argon-assist cutting)* | 102 | 4 |
| Stainless Steel | ||
| Production pierce capacity | 38 | 1.5 |
| Enhanced pierce capacity (argon-assist piercing)* | 63 | 2.5 |
| Production severance | 90 | 3.5 |
| Enhanced severence (argon-assist cutting)* | 130 | 5 |
| Aluminum | ||
| Production pierce capacity (N2 shield gas) | 38 | 1.5 |
| Enhanced pierce capacity (argon-assist piercing)* | 63 | 2.5 |
| Production severance | 80 | 3 |
* Delivers excellent part-to-part consistency over consumable life from the first cut to the last
Cutting Head
Kesim Kafası
CORE PLUS CONSOL
CORE PLUS KONSOL
This includes particularly good results on thin stainless steel through the Hypertherm HDi cutting process. As the other XPR gas consoles, the CorePlus console can be fully controlled through the CNC for high productivity and ease of use.
VENTED WATER INJECTION (VWI) KONSOL
VENTED WATER INJECTION (VWI) KONSOL
You can add other angles and land dimensions within the specified ranges into the bevel process parameter tables for more flexibility. The tables automatically provide newly calculated output values for angle compensation, kerf, cut height, cut speed, and arc voltage.
Filtering System
Emiş Ünitesi
FILTERING UNIT
EMİŞ ÜNİTESİ
Filtering unit is designed specially for filtering the gas and particles. With this unit the dirty dust is removed, leaning a safe & clean working environment.
- Clean working ambiance
- Integrated burr separator inhibiting sparks and heavy particles to Reach into the filtering unit during cutting
- 99.9% filtration efficiency according to EN 60335/2/69
- Synchronized automatic start and stop from CNC cutting frame as command
