FIBERTUBE
SMART FACTORY SOLUTION PARTNER
It supports you in reaching your production targets in your smart factory thanks to the Industry 4.0 software we have developed in harmony with the digital transformation era.
UNINTERRUPTED CONTINUOUS CUTTING PROCESSES
Thanks to the loading unit developed for the machine to work without interruption and fully automatically, the pipes-profiles can be loaded in bulk.
HIGH DYNAMIC CONTROL
Motors with high dynamic control are used to make mirror movements fast and positioning extremely precise.
SERVO MOTOR TECHNOLOGY
Energy saving, minimum noise, precise positioning, high quality and speed pipe-profile processing is possible thanks to the servo motor technology.
CUTTING IN DIFFERENT GEOMETRIC SHAPES
Square, rectangular and pipe profiles can be cut, plus, loading and cutting is possible in a wide range of material types and thickness.
RIGID CONSTRUCTION
Thanks to its tension- and stress-relieved body, the machine is capable of operating without any problems under harsh conditions for many years.
SUBSCRIBE E-NEWSLETTER
You can subscribe to the e-bulletin to receive information regarding the developments about Ermaksan
Software
Yazılım
LANTEK FLEX3D TUBE CUTTING SOFTWARE
LANTEK FLEX3D TUBE BORU KESME YAZILIMI
The system is a parametric system that allows the user to change the values of any previously performed operations, including changes in the initial parameters of each pipe (extension, shortening, diameter change). Once the design phase is complete, the user can simulate the optimization of the path followed by the pipe (nesting) and the cutting head. The software will directly create the NC program to send this optimization to the machine.
Safety Equipment
Güvenlik Ekipmanı
FIBER PROTECTION GOGGLES
FİBER KORUMA GÖZLÜĞÜ
Filtering System
Emiş Ünitesi
FILTERING UNIT
EMİŞ ÜNİTESİ
Filtering unit is designed specially for filtering the gas and particles. With this unit the dirty dust is removed, leaning a safe & clean working environment.
- Clean working ambiance
- Integrated burr separator inhibiting sparks and heavy particles to Reach into the filtering unit during cutting
- 99.9% filtration efficiency according to EN 60335/2/69
- Synchronized automatic start and stop from CNC cutting frame as command
FREQUENCY CUTTING MODE
FREKANSLI KESİM MODU
With the frequency modulation used in sharp corners, it offers the opportunity to cut thick materials in steep corner cuts without melting and giving radius to the corner.
INTERNET OF THINGS - SENDING E-MAIL
IOT - SMS / E-POSTA GÖNDERİMİ
SAFETY LIGHT BARRIER
GÜVENLİK IŞIK BARİYERİ
Cutting Head
Kesim Kafası
PRECITEC PROCUTTER 2.0 CUTTING HEAD
PRECITEC PROCUTTER 2.0 KESİM KAFASI
With the ProCutter 2.0 cutting head, you will no longer need to choose between high quality and high speed, because you can obtain both.
The cutting head runs smoothly at high laser powers thanks to its advanced cooling concept and extended travel paths.
Fluctuations in the quality of the material to be cut are resolved without any intervention of machine operator.
Controller
Kontrolör
BECKHOFF CONTROLLER
BECKHOFF KONTROLÖR
- With the 21.5'' Beckhoff control panel, Windows10© operating system and multi-touch screen used in Fibermak GEN-5 series laser cutting machines, it can provide all the information and parameters that the operator needs from a single screen and perform the
necessary operations or changes online faster. - All software on the control panel has been written by Ermaksan engineers. Thanks to its flexible structure, the places of the menus used can be changed according to the needs and usage habits of the operator.
- Integrated camera system helps to monitor the cutting proccess on the CNC screen.
- The device works more efficiently by providing information on how often and at what intervals operators should perform device and equipment maintenance.
- Thanks to Industry 4.0 integration, the working efficiency of the machine can be continuously monitored.
- Thanks to the user interface, operators are prevented from accidentally interfering with the system and high-level users can easily control this flow.
- If changes to the cutting parameters are forgotten, the cutting parameters embedded in the system can be recalled.
- It is possible to re-create cutting parameters with precise definitions for different materials and cutting types.
- With the multi-camera system option to be added to the system, online transactions can be monitored and recorded with more than one camera. Information messages can be sent to phone numbers with sim card support option integrated in the operator panel.
- By connecting the system to the internet, machine status and information can be sent to the given e-mail addresses.
- With the adjustable arm added to the control panel, the control panel can be adjusted to the desired angle, inclination and height.
Conveyor
Konveyör
Koruma Camı İzleme Sensörü
Koruma Camı İzleme Sensörü
KORUMA CAMI İZLEME SENSÖRÜ
KORUMA CAMI İZLEME SENSÖRÜ
Dry Air System
Kuru Hava Sistemi
CLEAN - DRY AIR SYSTEM
TEMİZ - KURU HAVA SİSTEMİ
When the necessary infrastructure is created, it can also cut certain materials up to limited thicknesses with high pressure dry air without the need for any other auxiliary gas. Gas costs are saved.
Automation System
Otomasyon Sistemi
INDUSTRY 4.0
ENDÜSTRİ 4.0
ALL INTEGRATED
Integrate your machine data with your MES and ERP applications.
ALL THE DATA
Record your machine historic performance data. Track your machine Job and Operator performance.
ALL THE MACHINES
Enable all your production line to be monitored. Retrofit you existing machines to our Industry 4.0 platform.
ANY WHERE
Monitor and track machine performance over the flexible easy to use WEB interface from any where
ANY TIME
Reach your machine performance data any time you like.
EFFICIENCY GRAPH OF THE MACHINE FOR THE LAST WEEK
Generates a trend graph by compiling the operational information of the machine. Operation performance for the previous week may be monitored.
DETAILED INFORMATION OF THE LAST WORK COMPLETED
Indicates all the details of the work done, and information such as how long it did take the operator to complete which work and in what way.
OEE VALUES OF THE MACHINE
Collects all the information during the stand-by, production and preparation processes to generate a general productivity chart.
EQUIPMENT DATA
It shows the instantaneous data of the operational elements of the machines as trend graph.
MACHINE MONITORING SCREEN
You may monitor your machines in different fields from a single screen.
STATUS OF THE MACHINES
This provides the lists of the operational and non-operational machines on the field and the summary of their operation.
Resonator
Rezonatör
IPG-YLR SERIES RESONATOR
IPG-YLR SERİSİ REZONATÖR
Cooling System
Soğutma Sistemi
IPG COOLING UNIT
IPG SOĞUTUCU ÜNİTE
Provides cooling of the relevant parts for continuity and precision in cutting. The laser unit is the collimation part in the cutting head and the part that provides cooling of the lens.
It has a water-based cooling system. It is used with IPG - YLS series resonators.
CENTRAL LUBRICATING SYSTEM
MERKEZİ YAĞLAMA SİSTEMİ
Automatic skid lubrication system extends the life of the machine's skidding system; The oil in the automatic lubrication unit reservoir provides lubrication of the desired area through the grease pump, distributor and hoses in certain periods.
METALIX CAD/CAM SOFTWARE
METALIX CAD/CAM YAZILIMI
• High accuracy Time / Cost analysis
• Nesting with minimum waste rates
• Cameraless terminal license standard
• 2D & 3D import from Solid with Cadlink
• High and effective programming speed
• Mtube in machines with pipe cutting option
• Use of multiple machines with single license
LANTEK FLEX3D CUT CAD/CAM SOFTWARE
LANTEK FLEX3D CUT CAD/CAM YAZILIMI
It facilitates 3D CAD/CAM design and cutting of standard profiles, including square or round pipes. The automatic and semi-automatic features of 3D nesting software maximize the use of materials and optimize CNC code with anti-collision technology.
LANTEK EXPERT CUT CAD/CAM SOFTWARE
LANTEK EXPERT CUT CAD/CAM YAZILIMI
This system is a combination of automatic, semi-automatic and manual insertion, providing great flexibility and optimum performance.
Lubrication System
Yağlama Sistemi
ERMAKSAN RESONATOR
ERMAKSAN REZONATÖR
Ermaksan's high strength; The fiber laser family offers users single mode and multi-mode options, while also providing excellent power; It also guarantees stability, high efficiency and beam quality.
EXHAUST FAN
EMİŞ FANI
PRECITEC LIGHTCUTTER AUTO FOCUS CUTTING HEAD
PRECITEC LIGHTCUTTER OTOMATİK KESİM KAFASI
FIBERTUBE CONVEYOR
FIBERTUBE KONVEYÖR
IPG-YLS SERIES RESONATOR
IPG-YLS SERİSİ REZONATÖR
Proportional Valve System
Oransal Valf Sistemi
PROPORTIONAL VALVE SYSTEM
ORANSAL VALF SİSTEMİ
NOZZLE CLEANING / CALIBRATION
NOZÜL TEMİZLEME / KALİBRASYON
SHEET SORTING
SAC AYIRMA
If there is an obstacle to cutting at the point selected by the image processing method, the cutting offset is made by detecting it on the image.
Smart Features
Akıllı Özellikler
Maxphotonics PRO Series
Maxphotonics PRO Serisi
Maxphotonics PRO-Series stands as the flagship of the Max family's CW lasers, integrating the most advanced technology and laser cutting expertise. Designed for the most demanding markets, the PRO-Series delivers top-notch performance where excellence is essential.
PRODUCT FEATURES
- Top-notch quality and performance
- Multiple control interfaces for easy integration
- Performance Level D (PL-d) safety standard
- ZERO power degradation for up to 3 years to safeguard your investment and productivity
- Complies with major EU/US standards/certificates, including CE, ETL, FDA; UL compatible
Maxphotonics ELITE Series
Maxphotonics ELITE Serisi
Maxphotonics ELITE-Series is a laser source that balances cost and performance effectively. It incorporates widely used and well-qualified optical components to achieve good cost-effective performance without sacrificing reliability.
PRODUCT FEATURES
- Multi-functional I/O Interface
- Full Coverage Certificates, Including CE/FDA/ETL(UL)
- Excellent Cost and Performance Compound
- Performance Level D(PL-d)
- Plug and Play
- Effective Power Redundancy
