It supports you in reaching your production targets in your smart factory thanks to the Industry 4.0 software we have developed in harmony with the digital transformation era.
Thanks to the loading unit developed for the machine to work without interruption and fully automatically, the pipes-profiles can be loaded in bulk.
Motors with high dynamic control are used to make mirror movements fast and positioning extremely precise.
Energy saving, minimum noise, precise positioning, high quality and speed pipe-profile processing is possible thanks to the servo motor technology.
Square, rectangular and pipe profiles can be cut, plus, loading and cutting is possible in a wide range of material types and thickness.
Thanks to its tension- and stress-relieved body, the machine is capable of operating without any problems under harsh conditions for many years.
The system is a parametric system that allows the user to change the values of any previously performed operations, including changes in the initial parameters of each pipe (extension, shortening, diameter change). Once the design phase is complete, the user can simulate the optimization of the path followed by the pipe (nesting) and the cutting head. The software will directly create the NC program to send this optimization to the machine.
Filtering unit is designed specially for filtering the gas and particles. With this unit the dirty dust is removed, leaning a safe & clean working environment.
Frequency Cutting Mode significantly improves cutting performance on thick materials.
Piercing operations are completed in a shorter time, while excessive heat build-up on the sheet during cutting is largely reduced.
With frequency modulation applied in sharp corners, the system enables steep corner cuts on thick materials without edge melting and without adding an unwanted corner radius. This improves part quality, reduces the need for secondary finishing, and increases overall production efficiency.
By connecting the machine to the internet, operating status and key information can be automatically sent to predefined e-mail addresses.
In the event of a fault, the relevant error code is immediately transmitted via e-mail, enabling faster reaction, quicker troubleshooting, and better monitoring of your production.
This IoT-based notification system helps you keep your laser under control—even when you are away from the shop floor.
With the ProCutter 2.0 cutting head, you will no longer need to choose between high quality and high speed, because you can obtain both.
The cutting head runs smoothly at high laser powers thanks to its advanced cooling concept and extended travel paths.
Fluctuations in the quality of the material to be cut are resolved without any intervention of machine operator.
When the necessary infrastructure is created, it can also cut certain materials up to limited thicknesses with high pressure dry air without the need for any other auxiliary gas. Gas costs are saved.
ER 4.0 is Ermaksan’s proprietary Industry 4.0 software solution designed to digitalize sheet metal processing machines and production equipment. It provides real-time monitoring, performance analytics, and process optimization, enabling manufacturers to take full control of their operations through smart and connected technologies.
With its intuitive interface, ER 4.0 collects and visualizes machine data from the shop floor to help manufacturers make informed decisions and increase productivity. Its ability to integrate with ERP systems builds a seamless digital bridge between operations and management, supporting data-driven efficiency across the organization.
Key Benefits:
ALL INTEGRATED
Integrate your machine data with your MES and ERP applications.
ALL THE DATA
Record your machine historic performance data. Track your machine Job and Operator performance.
ALL THE MACHINES
Enable all your production line to be monitored. Retrofit you existing machines to our Industry 4.0 platform.
ANY WHERE
Monitor and track machine performance over the flexible easy to use WEB interface from any where
ANY TIME
Reach your machine performance data any time you like.
Generates a trend graph by compiling the operational information of the machine. Operation performance for the previous week may be monitored.
Indicates all the details of the work done, and information such as how long it did take the operator to complete which work and in what way.
Collects all the information during the stand-by, production and preparation processes to generate a general productivity chart.
It shows the instantaneous data of the operational elements of the machines as trend graph.
You may monitor your machines in different fields from a single screen.
This provides the lists of the operational and non-operational machines on the field and the summary of their operation.
The IPG Cooling Unit is designed to efficiently regulate the temperature of critical components—particularly the collimation zone and focusing lens within the cutting head—using a water-based cooling mechanism.
Fully compatible with IPG – YLS series resonators, this unit ensures stable thermal conditions during extended cutting operations, minimizing the risk of overheating or distortion. By safeguarding the integrity of optical components, the IPG Cooling Unit enhances both machine longevity and cutting consistency.
Key Benefits:
The central lubricating system automatically delivers precise lubrication to critical machine components, ensuring longer service life and reduced maintenance needs without requiring operator intervention. Its automatic skid lubrication system further enhances durability by distributing oil from the reservoir to targeted areas via a grease pump, distributor, and hoses at set intervals, keeping the machine in optimal working condition.
• High accuracy Time / Cost analysis
• Nesting with minimum waste rates
• Cameraless terminal license standard
• 2D & 3D import from Solid with Cadlink
• High and effective programming speed
• Mtube in machines with pipe cutting option
• Use of multiple machines with single license
It facilitates 3D CAD/CAM design and cutting of standard profiles, including square or round pipes. The automatic and semi-automatic features of 3D nesting software maximize the use of materials and optimize CNC code with anti-collision technology.
This system is a combination of automatic, semi-automatic and manual insertion, providing great flexibility and optimum performance.
Ermaksan's high strength; The fiber laser family offers users single mode and multi-mode options, while also providing excellent power; It also guarantees stability, high efficiency and beam quality.
The standard nozzle cleaning system on Fibermak series lasers automatically removes slag and dirt accumulated on the nozzle using a dedicated cleaning brush. This process keeps the nozzle clean, helps maintain stable cutting performance, and reduces the need for manual intervention—saving time and ensuring consistent cut quality.
Maxphotonics PRO-Series stands as the flagship of the Max family's CW lasers, integrating the most advanced technology and laser cutting expertise. Designed for the most demanding markets, the PRO-Series delivers top-notch performance where excellence is essential.
PRODUCT FEATURES
Maxphotonics ELITE-Series is a laser source that balances cost and performance effectively. It incorporates widely used and well-qualified optical components to achieve good cost-effective performance without sacrificing reliability.
PRODUCT FEATURES
The Fly-Cut feature enables very high-speed cutting of repetitive geometries such as circular and equilateral shapes by keeping the laser active while the head moves continuously over the pattern. This reduces head acceleration and deceleration cycles, shortens processing time, and maintains stable cut quality—ideal for high-volume production of identical parts.
In laser cutting operations, parts may shift, tilt, or deform slightly during or after processing—creating collision risks for the cutting head. The Anti-Collision System monitors the cutting process and helps prevent potential impacts between the laser cutting head and irregular parts on the table.
Protecting the cutting head is critical not only for equipment safety, but also for process stability. Collision-related damage can lead to unexpected failures in nozzles, sensors, and cutting head components, along with calibration loss and inconsistent cut quality. By reducing these risks, the system enhances operational safety, minimizes unplanned downtime, and supports stable, repeatable production performance.
Key Benefits
The beam status is displayed on-screen, and any off-center condition can be corrected via a single command from the operator panel. This ensures stable setup and consistent process control without complex manual steps.
Included: Nozzle Quality Detection
The nozzle is a critical component that can become contaminated, worn, deformed, or misaligned over time—directly affecting cut quality and accuracy. With CALBEC selected, the system monitors nozzle condition and alerts the operator before performance is impacted. If deviation exceeds tolerance, the machine issues a warning and prompts inspection or replacement when necessary.
Key Benefits
Reduced downtime and less operator intervention
Different material types and thicknesses require different nozzle types and diameters for optimum cutting quality.
With the Automatic Nozzle Changer, the system automatically selects and changes the appropriate nozzle according to the defined sheet type and thickness.
This feature:
Mixed gas cutting combines the advantages of oxygen and nitrogen to achieve the perfect balance between cutting speed, edge quality, and cost efficiency.
By optimizing the gas ratio according to material type and thickness, this method ensures smoother edges, reduced oxidation, and higher productivity — especially for carbon steel and stainless steel applications.
Ideal for users seeking improved cutting precision, cleaner surfaces, and greater efficiency, the mixed gas option delivers exceptional performance in both thin and medium sheet thicknesses.
With its integrated sensor, PierceTec monitors and controls laser power and piercing duration in real time. By automatically adjusting the process according to material and conditions, it ensures stable pierce quality, reduces unnecessary heat input, and prevents over-piercing.
As a result, PierceTec helps shorten cycle times and contributes to lower operating costs, especially in parts with a high number of piercings.
On Fibermak machines equipped with pipe and profile cutting options, an Automatic Profile Alignment system is used together with the profile cutting table to achieve precise profile cutting.
The system automatically aligns the profile before cutting, helping to eliminate measurement drifts and angular deviations that may occur during profile processing.
This feature improves dimensional accuracy, reduces rework, and ensures consistent quality in pipe and profile cutting applications.
With Ermaksan’s Vision Auto Remnant feature, remnant sheet detection becomes fully automated. Using advanced camera technology, the system identifies and tracks usable leftover materials, helping manufacturers reduce waste and maximize efficiency.
Key Benefits:
With Vision Auto Remnant, every millimeter matters — upgrade your laser cutting with intelligent automation.
Automatic Nesting uses the part geometry data together with the image taken from the camera to reposition parts on the available sheet area and generate the corresponding NC code.
This feature reduces manual nesting time, helps optimize sheet usage, and minimizes material waste—especially when working with remnants or mixed parts on the same sheet.
Jobs added to the work list can be automatically assigned to the sheets detected by the camera, defining exactly which part will be cut from which sheet. This feature is ideal for managing multiple sheets, optimizing material usage, and organizing production more efficiently.
While the machine is cutting, the system displays a colored 2D graphic of the NC code in real time, showing exactly which line of code is being executed. This clear and user-friendly interface makes it easier to follow the cutting path, monitor progress, and quickly detect any irregularities during operation.
With ERAI – AI Assistant, you can easily discover features you may not yet be using, access solution suggestions for errors, and receive step-by-step guidance during your daily operations.
ERAI supports operators with practical recommendations, helps shorten troubleshooting time, and makes it easier to use the machine efficiently and correctly.
Always available when you need support, ERAI acts as a digital guide to enhance productivity, minimize mistakes, and improve the overall user experience.
Fast Piercing feature significantly reduces cycle times, boosting overall productivity by up to 25%. With faster part processing and minimized downtime, manufacturers benefit from lower operational costs and higher efficiency on every job.
Key Benefits:
Upgrade your manufacturing performance with the power of Fast Piercing.
Thanks to Ermaksan’s advanced laser technology, countersunk holes can now be created directly during the cutting process, without the need for additional drilling or milling steps. This eliminates secondary operations, reduces cycle times, and increases production efficiency.
Advantages:
Achieve perfect countersink results in a single step. Discover how Ermaksan laser systems can streamline your production.
The system detects beam position continuously and centers it precisely using an integrated motorized mechanism. Advanced image processing ensures high accuracy and repeatability, minimizes human error, and standardizes operations—improving uptime and overall production efficiency.
Nozzle Quality Detection
With SALBEC selected, the system also provides automatic nozzle condition monitoring to help maintain stable cutting quality. It detects nozzle contamination, wear, deformation, or misalignment and notifies the operator before these issues affect accuracy or surface quality—supporting consistent results and reducing unplanned downtime.
Key Advantages
SALBEC is available on ERMAKSAN FIBERMAK series laser cutting machines.
DXF Converter is an advanced conversion solution that allows you to easily transform DXF-format files into NC code directly through the machine’s HMI—without the need for external CAM software. It analyzes even the most complex geometries and generates optimized NC code with production-specific cutting parameters.
The intuitive interface enables operators to upload files and define all key parameters such as material type, thickness, gas, and pierce options—ensuring full control over the cutting process with just a few simple steps.
Supported Features:
Key Benefits:
✅ Transition from design to production without CAM software
✅ Fast and flexible NC code generation
✅ High accuracy for complex geometries
✅ Reduces operator dependency
✅ Enhances manufacturing efficiency and adaptability
DXF Converter brings speed, precision, and full process control to your shop floor—right from the control panel.
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